Top Trusted Plus Size Bikini Factory & Suppliers

Unlike generic swimwear factories that use rigid standard underwires, we employ heavy-gauge nylon-coated spring-steel wires designed for high-displacement cup sizes (D, DD, E, F, G). The wire channel is wrapped with double plush micro-fleece casing and anchored onto reinforced 200 GSM powernet cradles to prevent wire poke-through or torso chafing during motion.

We structure MOQs on a collection level rather than forcing large runs per individual style. For custom designs, the collection baseline is 400 pieces (e.g., 200 bikini sets across 4 to 6 styles, with a minimum of 40 pieces per style and 4 pieces per size/color). For our proven Ready Designs with your branding, the MOQ is 300 pieces.

Yes. We specialize in digital reactive printing on imported US REPREVE® recycled nylon and polyester sublimation using Italian MS print presses. You can also provide custom engraved buckles, charms, and closures, or allow our team to supply salt-and-chlorine-resistant zinc alloy hardware matching your Pantone color specifications.

Under Indonesian bonded facility license KM-1/WBC.12/2016, raw textile materials imported from Italy (Carvico, Jersey Lomellina) and the USA enter duty-free. This reduces landed raw fabric overhead by roughly 35%, allowing independent boutique labels to achieve luxury Italian ECONYL® finishes at accessible unit costs.

Wholesale CMT (Cut-Make-Trim) unit pricing in premium Carvico Vita typically ranges between USD $11.50 to $14.50 for bikini tops and $11.00 to $13.50 for bottoms, depending on cup architecture, wire casing, and ruched banding. Retail markups for these pieces typically range between 4.8x and 7x, retailing at USD $75 to $110 per piece.

Waistband roll occurs when elastic recovery is weaker than the lateral expansion forces of the abdominal wall. We utilize high-tensile 30mm natural chlorine-proof rubber elastic encased in lock-stitched zig-zag or flatlock seams, combined with high-modulus power mesh belly inserts. The waistband remains flat and anchored during swimming and sitting.

We charge a flat sampling rate of 2x the estimated wholesale unit cost plus a USD $30 pattern development fee per style. Once you place your bulk production order, the $30 development fee is fully credited back to your production balance. We test fit across physical curve mannequins and live fit models to verify bust anchor tension prior to sample dispatch.

Strictly yes. As an exclusive B2B manufacturer, we never sell to retail, never reproduce a client's proprietary silhouettes for another label, and never resell leftover stock. We readily provide a signed bilateral NDA prior to receiving your technical drawings, sketches, or proprietary size specs.